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TECHNOLOGY

Engineered heat. A better way forward.

Custom moulded heaters designed to fit your equipment.

EnjiPlex uses advanced moulding technology and industrial grade materials to create form-fitting heaters that deliver precise, efficient and reliable heating for components - with tool-free installation and removal.

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A heater moulded to fit your equipment.

Tool-free removal for faster, simpler maintenance.

ANY SHAPE

Complex 3D geometry

ANY SHAPE

Fast installation & removal

≥IP65 

Built for industry

-60°C TO +250°C

Wide operating range

MADE IN THE UK

Designed & manufactured here

HEATING TECHNOLOGY

A better way to heat critical equipment.

See how tradition trace heating, thermal blankets and EnjiPlex moulded heaters compare - and why the right fit makes all the difference.

Standard
Trace Heating

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Efficient Local Heat Transfer

Good contact where the element touches the component.

Localised Heat Distribution

Small contact area can create temperature variation.

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Labour-Intensive Installation

Routing, securing and reinstating can be time-consuming.

Performance Variation

Can vary with element routing, spacing and contact.

Standard
Thermal Blanket

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Limited Heat Transfer

Air gaps reduce heat transfer into the component.

Broad Heating Coverage

Larger surface area can increase the uniformity of heating.

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Quick Removal & Refitting

Easy to remove and reinstall

Performance Variation

Can vary with positioning, compression and air gaps.

EnjiPlex
Moulded Heater

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High Surface Heat Transfer

Moulded geometry maximises direct heat transfer.

Uniform Heat Distribution

Large contact area distributes heat consistently across the component.

Quick Removal & Refitting

Easy to remove and reinstall

Repeatable Performance

Consistent geometry, contact and positioning - every time.

Engineered for a more efficient, reliable tomorrow.

Custom moulded heaters from EnjiPlex deliver consistent, high performance heating for complex components - helping you reduce maintenance time and improve process reliability.

HOW IT WORKS

From complex geometry to consistent heat.

We design and manufacture heaters that are moulded specifically around your component, providing close, uniform thermal contact exactly where it is needed.

Precision Moulded Fit

Conforms to the exact geometry of your component for maximum contact.

Integrated Options

Temperature sensors, heating zones and custom features can be built in.

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Durable Construction

Tough, industrial-grade materials for demanding environments.

Tool-Free Installation

Designed for rapid removal and refitting without special tools.

Custom Configuration

Single or multi-part designs to suit your equipment and access requirements.

THE TECHNOLOGY

Engineered for
real-world performance.

Every EnjiPlex heater is designed around your application, using proven materials and manufacturing techniques to deliver reliable, efficient and safe operation across a wide range of industries.

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Advanced Moulding

Our heaters are precision moulded to the geometry of your component, ensuring close, consistent thermal contact even on complex three-dimensional shapes.

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Thermal Core

We use robust, high-quality heating elements with fixed-wattage or self -regulating options embedded in a thermal core, designed for long-term reliability and uniform heat distribution.

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Integrated Sensing

Temperature sensors can be built into the heater for accurate monitoring and control. Multiple heating zones are available for more complex applications.

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Rugged Encapsulation

Fully encapsulated construction with IP65 protection as standard, providing excellent resistance to dust, moisture and harsh industrial environments.

MATERIALS & SPECIFICATIONS

Built for demanding environments.

EnjiPlex heaters are manufactured using industrial-grade silicone and other high-performance materials, selected for durability, thermal performance and chemical resistance.

Operating temperature: -60°C to +250°C

IP65 protection as standard

Chemical and UV resistant options

Hazardous area designs (e.g. ATEX/IECEx)

Food-grade & specialist materials available

CONFIGURATION

A heater for your application.

We can manufacture heaters in a wide range of configurations to suit your equipment, environment and maintenance requirements.

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Single-piece

Simple, robust design for easy installation.

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Multi-part

Designed for equipment with restricted access.

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With sensing

Integrated temperature measurement.

CUSTOM FEATURES

More than just a heater.

We can incorporate a range of optional features to meet your requirements:

Multiple heating zones

Power (LED) indication

Custom cable exits and connectors

Identification, colour coding and branding

Specialist materials (e.g. food-grade)

Hazardous area options

APPLICATION

No more ice build up.

Reliable operation, all year round.

In this application, an EnjiPlex moulded heater was installed on a critical process fitting to prevent ice formation. 

The result: no ice build up, even in low temperature conditions, ensuring reliable operation and reduced maintenance.

Without heating ice forms on the fitting, creating operational risks.

Before Heating
Ice build up on process fitting

With an EnjiPlex moulded heater, the fitting remains ice-free ensuring reliable operation in cold conditions.

After Heating With EnjiPlex
No ice build up.
Eliminates ice build up

Maintains clear, reliable operation.

Reduces Maintenance

Fewer disruptions less downtime.

Improves Safety

Minimise slip hazards.

Reliable Performance

Consistent heating.

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LET'S SOLVE YOUR CHALLENGE

Have a component that's difficult to heat?

Send us your CAD model and tell us about your application. Our engineering team will help determine the right solution.

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